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Digital Engineering & Prototyping

What we offer

Kit Designing & Surface Flattening

kit design

All kits produced by MSA Manufacturing are based on customer supplied templates which MSA turns into digital data or from customer data provided in 2D or 3D CAD (Computer Aided Design) model form. The design of each cut to shape piece in a kit takes into account the component core and laminate design of the part, any restrictions due to the materials specified, the final part’s end use and the manufacturing processes used by both MSA and the customer.

Surface flattening is part of MSA Manufacturing’s Digital Engineering kit design process for producing accurately cut kits for complex, curved parts, such as boat hulls, aerofoils, or wind turbine blades; digitally flattening curved surfaces enables the exact material shape and dimensions needed for each kit part to be calculated and programmed for CNC machining and cutting.

3D Scanning /2D Digitising

Using both 3D scanning and 2D digitising technologies, MSA’s Engineering team can recreate a highly accurate CAD model of the component, achieving a scanning tolerance in the range of 0.025mm and scanning up to around 5m in a single scan, with larger scans possible in sections. Scanned surface data is used to program MSA’s CNC milling and cutting machines, ensuring that all materials used in reverse engineered parts are accurately produced to size.

MSA’s surface scanning technology is available as an additional service to customers, avoiding the need for manual measurements or templates; the system can be used to scan and create a CAD model of a complete structure, such as a boat hull. It is also selectively used, if required, to confirm that a part is correct to the CAD drawing.

Reverse Engineering

3d scanning analysis

MSA Manufacturing has extensive reverse engineering capabilities to create parts or moulds where the original design data is not available.

MSA’s reverse engineering service has particularly benefited smaller manufacturing companies as they grow, helping them to rapidly scale-up production output and build rates or to install new high productivity automated production composite part moulding processes, being supplied with pre-cut materials and finished kits from MSA which fit directly into mould tools straight out of the box.

Prototyping

MSA Manufacturing has always looked to work closely with its customers and get involved in product development projects from the outset, rather than later in the production stages; by being integrated as early as possible in the project, MSA is able to provide as much added value technical support as possible to customers regarding materials and processing to help save time and money.

MSA has been involved in a variety of customer prototype projects during the R & D phase, developing sub-assemblies and material processes which reduce overall production costs and assembly times.

Nesting kit cut
Kit design
2d Digitising
CAD design
3d scanning
3d Scanning

What we offer

Kit Designing & Surface Flattening

All kits produced by MSA Manufacturing are based on customer supplied templates which MSA turns into digital data or from customer data provided in 2D or 3D CAD (Computer Aided Design) model form. The design of each cut to shape piece in a kit takes into account the component core and laminate design of the part, any restrictions due to the materials specified, the final part’s end use and the manufacturing processes used by both MSA and the customer.

Surface flattening is part of MSA Manufacturing’s Digital Engineering kit design process for producing accurately cut kits for complex, curved parts, such as boat hulls, aerofoils, or wind turbine blades; digitally flattening curved surfaces enables the exact material shape and dimensions needed for each kit part to be calculated and programmed for CNC machining and cutting.

3D Scanning /2D Digitising & Reverse Engineering

MSA Manufacturing has extensive reverse engineering capabilities to create parts or moulds where the original design data is not available. Using both 3D scanning and 2D digitising technologies, MSA’s Engineering team can recreate a highly accurate CAD model of the component, achieving a scanning tolerance in the range of 0.025mm and scanning up to around 5m in a single scan, with larger scans possible in sections. Scanned surface data is used to program MSA’s CNC milling and cutting machines, ensuring that all materials used in reverse engineered parts are accurately produced to size.

MSA’s surface scanning technology is available as an additional service to customers, avoiding the need for manual measurements or templates; the system can be used to scan and create a CAD model of a complete structure, such as a boat hull. It is also selectively used, if required, to confirm that a part is correct to the CAD drawing.

MSA’s reverse engineering service has particularly benefited smaller manufacturing companies as they grow, helping them to rapidly scale-up production output and build rates or to install new high productivity automated production composite part moulding processes, being supplied with pre-cut materials and finished kits from MSA which fit directly into mould tools straight out of the box.

Prototyping

MSA Manufacturing has always looked to work closely with its customers and get involved in product development projects from the outset, rather than later in the production stages; by being integrated as early as possible in the project, MSA is able to provide as much added value technical support as possible to customers regarding materials and processing to help save time and money.

MSA has been involved in a variety of customer prototype projects during the R & D phase, developing sub-assemblies and material processes which reduce overall production costs and assembly times.

What we give our customers

Reliable, consistent quality service

A consistently high quality, reliable service is provided by the MSA team using robust ISO 9001 management systems and QA processes. From initial contact right through to the unpacking of kits and using parts on the shop floor, MSA ensures that it provides customers with positive ’Moments of Truth’ outcomes at every key touch point.

Time & cost saving material solutions

As part of the project scoping and assessment process, MSA looks at clever ways to save customers time and money where possible.

Independent UK supplier benefits

Being independent, MSA is able to offer complete supply chain flexibility to fulfil orders, using either approved materials sourced by MSA, or free issued materials from a customer’s supply chain.

MSA Manufacturing combines cost and time saving benefits with hassle-free materials outsourcing